Sunday, November 10, 2013

The Significance Of Reflow Soldering Oven

By Alyce Powell


Reflow soldering oven is the method of attaching the electrical components to their own pads with the past and so on. The paste is usually the sticky material that is mixed with powdered flux with the combination of solder. The whole assembly is the subject of the controlled heat which can melt the solder and make a good connection.

Heating is accomplished by passing the assembly throughout the reflow oven or under the lamp or by soldering each joint using a hot air materials, in most cases, it is a pencil. The soldering is the most common technique to attach the surface mount to the circuit board. You can also fill the holes with the paste then insert the materials through the paste.

Practicing a wave soldering is simpler and this is the reason why it is cheaper and simpler. Reflow is not mostly used on pure hole boards. When you use the boards that contain the mix of the components, the reflow will allow each wave to be eliminated from the assembly. It can then reduce the assembly cost.

The goal is to melt the solders and then heat all the adjoining surfaces. You can do it without trying to overheat and then totally damage the electrical tools. During the process of soldering, it will undergo several zones and the most common are recorded. These are called zones because each one has its own unique profile.

The first stage is the maximum slope which is the period between the rate and the time. This will measure the rate of traveling to reach the PCB or in other words printed circuit board. The zone is considered as one with the longest rate. The rate may exceed to what you expect and so it can damage the components by cracking.

The second zone is the thermal period where the exposure takes place. It is the removing of solder paste and also the activation of the flux. The components will begin to have oxide reduction on every pad of every component. With too high temperature, it can led to oxidizing the paste and termination of components.

The third zone is reaching the maximum temperature. The most important consideration is when the maximum temperature is allowed to create or achieve the whole process. There is the limit of determining which component is good or not. It is recommended for monitoring the procedure which can keep up the limit. You need to ensure that the heat is perfect for the process.

The cooling zone is to gradually cool the processed board and then solidify all the solder joints. Proper cooling gives thermal shock to every component. The fast cooling rate is selected to have a fine structure that has a good quality unlike the others. The parameters being used must be considerable enough to analyze the results.

The following are only some of the major reasons why reflow soldering oven is important to be done correctly. One must avoid the wrong process of doing it in order to avoid all the bad effects of it. Upon processing, he or she must consider the points that have to be made.




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